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Elementis Chromium is the world's
largest producer of chromium chemicals.
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£109.0 million
Sales
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£3.7 million
Operating profit*
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* before exceptionals
** before goodwill amortisation and exceptionals
Global demand for chromium chemicals in the first half of the year
was flat compared to the average of 2001, but declined in the second
half due to a severe down-turn in demand for gas turbine engines
and steel mill refractories. Demand from the wood treatment sector
held up as expected. Elementis maintained its market share, improving
its position in higher return sectors. Competition was fierce, driving
prices down almost 10 per cent, particularly in the second half
of the year. Three competitors closed down their plants in 2002,
in addition to the rationalisation of the Elementis Corpus Christi,
Texas operation, reducing global production capacity by around 13
per cent.
Sales contracted by 14 per cent to £109.0 million, on 2 per cent
lower dichromate equivalent tonnage. Lower chromium chemicals prices
reduced sales by £12.6 million and the balance of the sales decline
was due to currency movements and volume. The specially developed
granular chromic acid product CA21 was recognised with the Queen's
Award for Innovation in May, and continued to show strong growth
in global markets.
Operating profit before exceptionals grew 42 per cent to £3.7 million
due to strong cost reduction performance. Offsetting the negative
impacts of pricing and volume, energy cost savings contributed £4.6
million, the Six Sigma efficiency programme £2.0 million and other
operating efficiencies £3.5 million.
As previously stated, in February 2002 the EPA announced restrictions
on the use of CCA as a wood preservative for consumer use in the
US, to be effective by 2004. Elementis Chromium supplies chromic
acid, which acts primarily as a binding agent, to producers of CCA.
As expected, this announcement did not affect sales in 2002, and
the EPA has not yet announced its final position.
In response to the market situation created by the EPA's actions,
Elementis acquired the chromium chemicals business of OxyChem, the
only other US producer, for £26.9 million cash and up to £3.8 million
deferred consideration depending on future business performance.
The transaction was completed on 6 December 2002. The manufacturing
facility acquired at Castle Hayne, North Carolina, US is the world's
second largest after Elementis Chromium's plant at Eaglescliffe,
UK, and is a first class operation in every respect. As a result
of the EPA's actions, Elementis Chromium estimates that global sales
of the combined business could be adversely affected by around 13
per cent by 2004, compared to an estimated 15 per cent prior to
the acquisition.
Rationalisation of the Elementis Chromium Corpus Christi, Texas,
US site was undertaken shortly after completion of the transaction
for a one-time restructuring charge of £5.1 million. The chromic
acid plant was closed and the dichromate unit mothballed with the
loss of around 60 jobs and an impairment charge of £35.4 million
was recorded against the net book value of existing assets. Annualised
operational savings are now expected to be at least £13.0 million,
of which at least half is expected to be achieved in 2003. The transaction
and integration of the business was completed with minimal disruption
and has responded to the adverse effects of the EPA's announced
restrictions on CCAs by creating a single low cost North American
producer able to compete more effectively against low cost imports
in North and South America.
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